Balfour Beatty benefits from prefab panels on Virginia apartment project

Nellie R. Ortiz

Dive Brief:

  • LCOR Inc. has awarded Balfour Beatty a $79 million contract to assemble Sage at Nationwide Landing in Arlington, Virginia. Construction has commenced on the luxury multifamily local community anticipated to spark added enhancement and vibrancy in the Crystal Metropolis district just outdoors of Washington, D.C.
  • The Balfour Beatty workforce is using the most up-to-date technologies and lean design methodologies in constructing the apartment setting up. These will contain the prefabrication of exterior wall panels and mechanical, electrical and plumbing factors, as very well as the use of BIM, to make certain effective shipping of the challenge.
  • The utilization of prefabrication need to conserve the Balfour Beatty teams installation time. It will also offer a safer set up strategy, reduce jobsite waste and totally free up added space for other trades on the floors inside the building, according to the firm.

Dive Insight:

The decision to use prefabricated exterior wall panels and MEP components in constructing the 19-tale building was based on several factors, reported Sean Graham, vice president of functions in the Mid-Atlantic for Balfour Beatty.

“At their main, lean processes, like prefabrication, are rooted in enhancing people’s doing work environments, encounters, performance, basic safety and time savings,” Graham informed Development Dive. 

The luxury apartment advanced is below development in Crystal Metropolis, Virginia.

Authorization granted by Balfour Beatty

 

For occasion, prefabrication of the exterior wall panels minimizes the sum of time that crews spend on doing the job from swing levels and/or lifts to set up the exterior sheathing and air barrier products. 

“As a substitute, the exterior sheathing and air barrier supplies occur pre-set up on each individual panel from the factory,” he reported. “The prefabrication method not only saves our challenge teams time in the course of installation, but it also eradicates squander from the jobsite, presents a safer strategy to installation and will save space on the flooring for bordering trades.”

Incorporating still larger time price savings and efficiency is the simple fact the panels will not have to journey far to be mounted on the framework. They are regionally fabricated in Fairfax, Virginia, approximately 15 miles from the jobsite, he mentioned.

Project timeline

The building’s exterior façade was created with an aluminum composite steel panel rainscreen, Graham claimed. Measurements are essential to prefabricate the building’s exterior stud wall panels, giving users of the Balfour Beatty task group an possibility to benefit from these acknowledged measurements from the stud wall panel drawings to fabricate the steel panel rainscreen cladding. That cladding is installed on the prefabricated stud wall panels.

“In addition, the repetitiveness of the project’s windows and window wall method, which the prefabricated stud wall panels are developed to support, tends to make prefabricating the exterior partitions a expense-helpful, effective, safe and responsible aid wall for the project’s window units,” Graham mentioned.

Positioned close to Amazon’s HQ2 job, Sage at Nationwide Landing will be developed on the 40,000-sq.-foot web page of a former Verizon telecommunications setting up. It is Balfour Beatty’s 2nd challenge with LCOR pursuing the company’s new completion of LEED-Gold, 20-story multifamily and mixed-use growth The Altaire. Built by Bethesda, Maryland, firm SK+1 Architects, Sage at Nationwide Landing is slated for completion in the very first quarter of 2023.

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